Professional CCM

Aluminum Siphon Tubes‌

Essential components for all types of ladles (open-top and vacuum ladles) in aluminum smelting operations

‌Working Principle‌

• Immersed into molten aluminum (1,300–1,400°C) within electrolytic cells

• Utilizes ‌siphon effect‌ to transfer molten aluminum into ladles

• Must withstand:

• Extreme thermal shock (repeated heating/cooling cycles)

• Corrosive fluoride electrolytes

• High-velocity erosion from molten metal

‌Material & Construction‌

‌Two-Part Integrated Design:‌

1. ‌Upper Section:‌ Carbon steel pipe

2. ‌Lower Section:‌ Hard alloy overlay pipe

• Fabricated via ‌hardfacing welding‌ (D802, YD856, or equivalent hard alloy electrodes)

• ‌Critical feature:‌ Length exceeds electrolytic cell height for full immersion

‌Performance Requirements‌

✔ ‌Heat Resistance:‌ Stable at 1,400°C
✔ ‌Oxidation Resistance:‌ Prevents scaling in molten aluminum
✔ ‌Thermal Fatigue Resilience:‌ Endures rapid temperature cycling
✔ ‌Erosion/Chemical Resistance:‌ Withstands molten metal & electrolyte corrosion

‌Key Advantages‌

• ‌Robust Welding:‌ Seamless carbon steel/hard alloy joint ensures structural integrity

• ‌Customizable:‌ Hardfacing materials adaptable to specific operational conditions

Note: Available for both standard and vacuum ladle configurations.

Would you like to include:

1. 1.Technical drawings with dimensional specs?

2. 2.Comparative data on wear rates vs. conventional materials?

3. 3.Certifications (ISO, material test reports)?

This version emphasizes:

 ‌      ● Operational criticality‌ (first paragraph)

• ‌● Material science‌ (hardfacing details)

• ● ‌Performance thresholds‌ (bulleted requirements)
  Suitable for engineering-focused buyers.