Impact of Improper Molten Steel Temperature Control in Continuous Casting
Risks of Excessive Temperature
Shell Thinning & Breakout Risk: High-temperature molten steel exiting the mold forms a thinner billet shell, increasing breakout susceptibility.
Refractory Erosion: Accelerated wear on refractory materials may lead to uncontrolled casting flow, compromising operational safety.
Inclusion Accumulation: Excessive non-metallic inclusions degrade slab internal quality.
Crystal Structure Issues: Promotes excessive columnar crystal growth, worsening segregation.
Centerline Defects: Aggravates central segregation, raising the likelihood of centerline cracks.
Consequences of Insufficient Temperature
Nozzle Blockage: Low temperature increases the risk of clogging, potentially interrupting casting.
Surface Defects: Higher incidence of surface flaws such as blisters, slag inclusions, and cracks.
Inclusion Retention: Impairs the flotation of non-metallic inclusions, negatively affecting slab internal quality.
Optimal Temperature Management in Ladle
Precision Control: Adjust tapping temperature strictly according to steel grade specifications, maintaining a narrow fluctuation range.
Minimize Heat Loss: Reduce temperature drop across critical stages—tapping, ladle transfer, and tundish entry—to ensure thermal stability.
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